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In the News:

 

Wila is Next Step in Press Brake Tooling Evolution at
Mid-West Machine Products
 
Company Chooses Wila New Standard Tooling for New Robotic Bending Cell
 
 
Mid-West Machine Products was established in 1969 with a single drill press and founder Paul Guernsey's single-minded  resolve to succeed.  The company has grown and adapted over the past 40 years to serve the needs of their customers and address the continually changing world of global manufacturing.
 
The company's current facility is over 90,000 square feet and contains an impressive array of state-of-the-art manufacturing technology.  Mid-West has always been a leader in embracing new technologies to better serve their customers.  The company has a long list of area firsts with automated CNC punching cells, robotic welding, robotic bending, and automated material handling systems. 
 
When the company began considering upgrading their robotic bending technology last year, Paul worked closely with his son, Allen Guernsey, to determine which equipment would best fit their needs.  After researching several options, Allen and Paul decided to purchase an Accurpress Accell 9-axis press brake from Action Machinery and integrate it with a MotoMan© robot.  Once the brake and robot had been selected, the question of tooling had to be addressed. 
 
When Mid-West purchased their first press bake in the 1970's, conventional American-style tooling was the only available option.  In the 1980's, Mid-West began utilizing up-acting press brakes with European-style tooling.  Throughout the years, Mid-West had invested over $200,000 in European-style tooling.  With this kind of investment in existing tooling, it would have to be something truly revolutionary to get owner Paul Guernsey to make a change.
 
Both Paul and Allen had heard about Wila New Standard tooling, but seeing a demonstration of the system provided the proof that they needed.  When asked recently about his decision Paul said,  "I can't believe I'm buying a 3rd tooling style after all these years, but it was the speed of set up that convinced me."
 
Wila's New Standard tooling is precision ground and hardened using Wila's patented CNC deep hardening technology for maximum durability.  Punches and dies are automatically seated and clamped eliminating the most time consuming aspects of set up in "European-style" brake tooling.  Wila even outperforms other quick-change tooling styles with changeover times up to 80% faster than the competition.
 
Being competitive in today's global environment requires constant re-evaluation of available technologies and processes.  Mid-West Machine embodies the American spirit of curiosity, inventiveness, innovation, and hard work.  The company's success is a shining example of what is possible to achieve in US manufacturing today.

 

 
 
Walker Manufacturing Invests in New Bending Technology
Wila and Accurpress Help Lawn Mower Manufacturer Cut Down Set-Up Time & Improve Throughput

Walker Manufacturing of Fort Collins, Colorado is a leading manufacturer of lawn care equipment for commercial and residential landscaping professionals. Faced with the manufacturing challenges of rapid sales growth of existing products along with the introduction of a new product line, Walker's management team identified bending as an opportunity to improve. Working with Action Machinery, the company selected an Accurpress Advantage, 175 ton x 12' press brake with an ETS 3000 graphical controller and Wila's quick change precision ground American-style tooling system.

The Accurpress and Wila combination has greatly reduced the company's set up time while improving throughput and overall part quality. In one example a job that previously took 30-45 minutes to set up and produce a good part now takes no more than 5 minutes. This drastic reduction in set up time is a result of several factors including Wila's precision ground hydraulically clamped tooling system, a crowning die rail to eliminate shimming and the +/-0.0004 repeatability of the Accurpress press brake. The virtually unlimited memory of the ETS 3000 controller enables Walker to store all of their part programs at the machine. Mike Moore, press brake operator for Walker Manufacturing, states before the addition of the new Accurpress, bending was always a bottleneck now bending is actually ahead of our production schedule.

Walker Manufacturing investment in new bending technology has paid off so well that the company recently placed an order for a second Accurpress Advantage machine. The company is an outstanding Rocky Mountain manufacturing success story. Action Machinery, Accurpress and Wila proud to be Walker Manufacturing's press brake and tooling partners.